SPC-1009 is a fully-formulated high-resilience (HR / high-rebound) polyol system for manufacturing supportive flexible PU foam for mattresses. Unlike slow-recovery memory foam, HR foam springs back fast with high rebound (ball rebound ≥ 45%) and a high comfort factor, giving a buoyant, well-supported sleep surface with excellent durability and breathability. A two-component blended-polyol system (polyol + isocyanate); density and firmness are finely adjustable to your mattress build.
≥ 45%
Ball rebound (high resilience)
40–45
Density kg/m³
≥ 2.8
Comfort factor (support ratio)
≤ 8%
Compression set (durability)
2-part
polyol + isocyanate
Key Features
High resilience & rebound Ball rebound ≥ 45% — the foam springs back fast for a buoyant, responsive feel.
High load-bearing support 25% ILD ≥ 120 N and 65% ILD ≥ 315 N for firm, lasting body support.
High comfort factor (≥ 2.8) An excellent balance of surface softness and deep support.
Outstanding durability 65% compression set ≤ 8% — resists sagging and holds its shape over years.
Good air permeability Open structure breathes well for cooler, more comfortable sleep.
Simple one-shot moulding Cold-cure cast moulding — short cycle, high yield, low energy cost.
The same HR system is also used for sofa & seat cushions, car and motorcycle seat cushions, massage / rehabilitation and medical cushions, and sleeping mats. A slow-recovery memory-foam grade is offered as a separate memory-foam pillow product.
Technical Specifications
Item
Standard (25 °C)
Cream time
12 s
Rise time
2–3 min
Curing time
5 min
Density
40–45 kg/m³
Elongation
≥ 20–25%
Ball rebound
≥ 45%
25% indentation force deflection (ILD)
≥ 120 N
65% indentation force deflection (ILD)
≥ 315 N
Comfort factor
≥ 2.8
65% compression set
≤ 8%
Tear strength
≥ 1.75 N/cm
Density and firmness tunable by formulation; typical values for reference, not a binding specification.
HR Foam vs. Memory Foam
High-Resilience (this product) Fast rebound, buoyant and supportive, breathable, durable — ideal for mattresses and seating that need spring-back and support.
Cold-Cure Moulding One-shot cast moulding — short cycle, high yield, low energy use.
Slabstock / Block Foaming Foam blocks cut into mattress cores and topper sheets.
Two-Component System Polyol + isocyanate, ratio adjustable for density and firmness.
Machine Compatible Runs on low- and high-pressure PU foaming machines; vacuum moulding with fabrics supported.
Packaging, Storage & Handling
Packaging Polyol (A) in 200 kg iron drums; isocyanate (B) in 250 kg iron drums. Palletised for export.
Storage Airtight, cool, dry storage at room temperature; avoid contact with water, alcohol and amine substances.
Handling & Safety Avoid eye/skin contact; wear safety glasses. Wash skin with soap and water; flush eyes with low-pressure flowing water and seek medical attention. Full MSDS on request.
10+ years in PU raw materials Specialised blended-polyol & foam-material supplier serving industry worldwide.
Custom formulation Density, firmness and rebound tuned to your mattress build.
Equipment integration Foaming machines and process support as a complete solution.
Global export & fast reply Export to EU, Latin America, Asia and beyond — we respond within 24 hours.
From Sample to Bulk Order
1. Share your mattress Tell us layer, target density and firmness — we recommend a formulation.
2. Sample & validate Trial-foam samples; we fine-tune density, rebound and firmness.
3. Scale to bulk Confirm the formula and order in bulk with flexible MOQ and tiered lead times.
Frequently Asked Questions
What is the difference from memory foam?HR (high-resilience) foam springs back fast and feels buoyant and supportive (ball rebound ≥ 45%). Memory foam recovers slowly and contours to the body. This product is HR foam; a slow-recovery memory-foam grade is offered separately.
Is this a finished mattress or a raw material?It is a raw-material polyol system. Combined with isocyanate and foamed, it produces high-resilience foam for mattresses, comfort layers and cushions.
Can density and firmness be adjusted?Yes. Typical density is 40–45 kg/m³ with 25% ILD ≥ 120 N; density and firmness are tunable by formulation for plush or firm builds.
How durable is it?Very durable — 65% compression set ≤ 8% means it resists sagging and keeps its support and shape over years of use.
Need high-resilience foam polyol for mattresses?
Get a tailored SPC-1009 formulation, full TDS & MSDS, and a sample for foaming validation.
✓ Ball rebound ≥ 45%✓ TDS · MSDS · COA✓ Reply within 24 h
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