SPC-1009-S is a high-resilience (HR / high-rebound) polyol system for foam used in compressible sofas and seating. Its high resilience (ball rebound ≥ 45%) lets finished sofas and cushions be vacuum-compressed and roll-packed for low-cost shipping, then spring back to full shape and firmness when unpacked. Buoyant, supportive and durable — a two-component blended-polyol system with density and firmness adjustable to your design.
≥ 45%
Ball rebound (springs back)
Roll-pack
compressible for shipping
40–45
Density kg/m³
≤ 8%
Compression set (holds shape)
2-part
polyol + isocyanate
Key Features
Compressible & roll-packable High resilience lets sofas be vacuum-compressed for flat-pack shipping and recover full shape on unpacking.
The same HR system also suits seat & back cushions, ottomans, armchairs and other upholstered seating. A slow-recovery memory-foam grade is offered as a separate memory-foam pillow product, and an HR mattress grade is available too.
Technical Specifications
Item
Standard (25 °C)
Cream time
12 s
Rise time
2–3 min
Curing time
5 min
Density
40–45 kg/m³
Elongation
≥ 20–25%
Ball rebound
≥ 45%
25% indentation force deflection (ILD)
≥ 120 N
65% indentation force deflection (ILD)
≥ 315 N
Comfort factor
≥ 2.8
65% compression set
≤ 8%
Tear strength
≥ 1.75 N/cm
Density and firmness tunable by formulation; typical values for reference, not a binding specification.
Why HR Foam for Compressed Sofas
Recovers after compression High resilience means full shape and firmness return after roll-packing.
Slash freight & warehousing Flat-packed cartons stack denser and ship for far less.
E-commerce ready Ideal for sofa-in-a-box / direct-to-consumer furniture brands.
Long seat life Low compression set keeps cushions firm and supportive over time.
Processing
Slabstock / Block Foaming Foam blocks cut into seat, back and arm cushions.
Cold-Cure Moulding One-shot cast moulding for shaped cushions — short cycle, high yield.
Two-Component System Polyol + isocyanate, ratio adjustable for density and firmness.
Machine Compatible Runs on low- and high-pressure PU foaming machines.
Packaging, Storage & Handling
Packaging Polyol (A) in 200 kg iron drums; isocyanate (B) in 250 kg iron drums. Palletised for export.
Storage Airtight, cool, dry storage at room temperature; avoid contact with water, alcohol and amine substances.
Handling & Safety Avoid eye/skin contact; wear safety glasses. Wash skin with soap and water; flush eyes with low-pressure flowing water and seek medical attention. Full MSDS on request.
10+ years in PU raw materials Specialised blended-polyol & foam-material supplier serving industry worldwide.
Custom formulation Density, firmness and rebound tuned to your sofa build.
Equipment integration Foaming machines and process support as a complete solution.
Global export & fast reply Export to EU, Latin America, Asia and beyond — we respond within 24 hours.
From Sample to Bulk Order
1. Share your sofa Tell us cushion type, target density and firmness — we recommend a formulation.
2. Sample & validate Trial-foam samples; we fine-tune density, rebound and compression recovery.
3. Scale to bulk Confirm the formula and order in bulk with flexible MOQ and tiered lead times.
Frequently Asked Questions
Can sofas made from this foam really be compressed for shipping?Yes. High-resilience foam can be vacuum-compressed and roll-packed; thanks to its high rebound and low compression set it springs back to full shape and firmness after unpacking.
Is this the same as memory foam?No. This is HR (high-resilience) foam — it springs back fast and feels supportive. Memory foam recovers slowly; it is offered as a separate grade.
Can firmness be customised per cushion?Yes. Density (typically 40–45 kg/m³) and firmness (25% ILD ≥ 120 N) are tunable by formulation for seat, back and arm cushions.
Do you supply raw material or finished sofas?Our core product is the HR foam raw-material system; we also offer matched foaming machines and process support so you can produce cushions in-house. We reply within 24 hours.
Need HR foam polyol for compressible sofas?
Get a tailored SPC-1009-S formulation, full TDS & MSDS, and a sample for foaming & compression validation.
✓ Roll-pack & recover✓ TDS · MSDS · COA✓ Reply within 24 h
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