SPC-8025 MDI PU Foam for Earplugs (Adjustable Rebound)

SPC-8025 two-component MDI PU foam for foam earplugs — rebound time adjustable 5–80 s for a comfortable ear-canal seal.

SPC-8025 is a two-component MDI-based polyurethane foam system developed specifically for making foam earplugs. Pre-mixed with foaming agent, it offers a wide processing window and a rebound (recovery) time adjustable from 5 to 80 seconds — the slow, controlled expansion that lets an earplug be rolled down, inserted, then expand to seal the ear canal for comfortable, effective noise isolation. Soft yet strong, skin-friendly and easy to colour.

5–80 s
rebound time
adjustable
100:50
A : B
mixing ratio
≥ 35
Core density
kg/m³
≥ 90%
closed-cell
content
2-part
MDI
polyol + iso

Key Features

Adjustable slow expansion
Rebound time tunable 5–80 s — roll, insert and let it expand to seal the ear canal.
Effective noise isolation
Conforms to the ear canal for a personalised, sound-sealing fit.
Soft & skin-friendly
Comfortable hand-feel for extended wear; generally hypoallergenic.
Strong & durable
Tensile strength ≥ 250 kPa and compressive strength 200 kPa hold shape for reusable plugs.
Wide processing window
Forgiving cream / gel / rise profile suits high-volume earplug moulding.
Colourable & mouldable
Produced in bright colours and many ear-canal sizes and shapes.

Applications

Colorful PU foam earplugs in cases
Colourful Foam Earplugs
Woman sleeping with PU foam earplug
Sleep & Travel
PU earplug foam raw material drums and insertion
Raw Material & Fit

Used to make foam earplugs for sleep & travel, industrial & construction hearing protection, study / focus, shooting ranges and swimming. Available in many colours, sizes and corded / uncorded styles.

Technical Specifications

Item SPC-A8025 (polyol) SPC-B8025 (iso)
Physical state Transparent liquid Brown liquid
Viscosity (25 °C, mPa·s) 2400 120 ± 50
Gravity (20 °C, g/ml) 1.15 ± 0.1 1.23–1.25
Reactivity & Foam Property Specification
Mixing ratio (A : B) 100 : 50
Cream time 10–15 s
Gel time 45–60 s
Free rise time 50–80 s
Rebound (recovery) time adjustable 5–80 s
Core density ≥ 35 kg/m³ (ASTM D1622)
Compressive strength 200 kPa (ASTM D1621)
Tensile strength ≥ 250 kPa (ASTM D1623)
Closed-cell content ≥ 90% (ASTM D6226)
Flammability Class B (ASTM E84)

Per SPC-8025 TDS; rebound time and properties tunable by formulation. Typical values for reference, not a binding specification.

Processing

Moulded Foaming
Cast into earplug moulds; cream 10–15 s, gel 45–60 s, free rise 50–80 s.
Tunable Recovery
Adjust formulation to set rebound time anywhere from 5 to 80 s.
Two-Component MDI
SPC-A8025 : SPC-B8025 = 100 : 50; hose/primary heat 45–60 °C.
Machine Compatible
Suitable for low- and high-pressure PU foaming machines.

Packaging, Storage & Handling

Packaging
SPC-8025 polyol in 200 / 210 / 220 kg drums; isocyanate in 250 kg drums.
Storage
Keep sealed and indoors, away from moisture, frost and direct sun. Optimum 10–30 °C; shelf life 6 months.
Handling & Safety
Protect from moisture; keep containers sealed. Avoid eye/skin contact; wear safety glasses. Full MSDS on request.

Explore Flexible Foam Materials

Why BlendPolyol

10+ years in PU raw materials
Specialised blended-polyol & foam-material supplier serving industry worldwide.
Custom formulation
Rebound time, softness and colour tuned to your earplug.
Equipment integration
Foaming machines, moulds and process support as a complete solution.
Global export & fast reply
Export to EU, Latin America, Asia and beyond — we respond within 24 hours.

From Sample to Bulk Order

1. Share your earplug
Tell us shape, size and target rebound time — we recommend a formulation.
2. Sample & validate
Trial-mould samples; we fine-tune rebound, softness and density.
3. Scale to bulk
Confirm the formula and order in bulk with flexible MOQ and tiered lead times.

Frequently Asked Questions

What is the rebound time and why does it matter?It is the time the foam takes to expand back after being compressed — adjustable from 5 to 80 s. A slower rebound lets the user roll the plug down, insert it, then let it expand to seal the ear canal.
Is SPC-8025 a finished earplug or a raw material?It is a two-component raw-material system (polyol + MDI isocyanate). Mixed and moulded, it produces finished foam earplugs.
What is the mixing ratio?SPC-A8025 : SPC-B8025 = 100 : 50 by weight, with hose / primary heat around 45–60 °C.
Can it be made in colours and different sizes?Yes — it moulds in bright colours and a range of ear-canal sizes and shapes, corded or uncorded.
Need PU foam raw material for earplugs?
Get a tailored SPC-8025 formulation, full TDS & MSDS, and a sample for moulding validation.
✓ Rebound time 5–80 s✓ TDS · MSDS · COA✓ Reply within 24 h

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