Polyurethane Elastomer Raw Material

PU Elastomer Raw Material
For PU Seals & Gaskets

High-performance polyurethane elastomer systems for hydraulic seals, oil seals, mechanical gaskets, and dynamic sealing components. Engineered for low compression set, chemical resistance, and extended service life under pressure cycling.

Polyurethane door gasket and sealing component

PU Elastomer Materials for Sealing & Gasket Applications

Blendpolyol supplies polyurethane elastomer raw material systems for manufacturing hydraulic rod seals, piston seals, wiper seals, mechanical face gaskets, O-rings, and dynamic sealing elements for fluid-power and industrial sealing applications.

Our formulations deliver:

  • Low compression set (< 25% at 70°C / 22 h per ASTM D395)
  • Hydrolysis-resistant polyether systems for water-glycol hydraulic fluid
  • Oil-resistant polyester systems for mineral-oil hydraulic fluid
  • Extrusion resistance under high-pressure cycling (up to 35 MPa)
  • Temperature range −40°C to +110°C continuous service

Typical Applications

Hydraulic Rod Seals

Dynamic sealing for hydraulic cylinder rod-end applications.

Hydraulic Piston Seals

Bidirectional sealing for double-acting hydraulic cylinders.

Wiper / Scraper Seals

Contamination exclusion for rod-end hydraulic and pneumatic systems.

Mechanical Face Gaskets

Static + dynamic sealing for industrial pumps and valves.

Custom O-Rings

Cast PU O-rings for elevated temperature and pressure applications beyond standard EPDM/NBR.

Pneumatic Seals

Lightweight elastomer seals for compressed-air actuators.

Polyurethane air filter gasket

Air filter gasket — automotive + HVAC sealing

Industrial PU window sealing strip

Industrial sealing strip — durable + UV stable

Typical Technical Parameters

Property Range Test Method
Hardness Shore A 60 – Shore D 75 ASTM D2240
Tensile Strength 20–55 MPa ASTM D412
Elongation 250–650% ASTM D412
Abrasion Resistance 20–80 mm³ DIN 53516
Rebound Resilience 35–55% ASTM D2632
Tear Strength 60–120 kN/m ASTM D624
Compression Set < 25% (70°C / 22h) ASTM D395
Operating Temperature −40°C to +120°C continuous ISO 9142

Actual parameters customizable according to formulation design and application requirements.

Compatible Production Processes

Vacuum Casting

For precision parts requiring void-free casting.

Open Mold Casting

Suitable for large parts and simple geometries.

Centrifugal Casting

Used for cylindrical components requiring uniform density.

Automated Casting

Compatible with PU casting machines and automated dispensing.

One-Stop PU Elastomer Solution

Besides polyurethane raw materials, Blendpolyol also provides matched equipment and tooling — making us a complete production-line partner, not just a chemical supplier.

  • PU elastomer casting machines (manual, semi-auto, fully-automatic)
  • Metering and mixing systems (low-pressure & high-pressure)
  • PU molds (steel / aluminum, custom design)
  • Heating systems (drum heaters, mold heaters, oven systems)
  • Complete production line solutions with engineering support

We support customers from raw material selection → equipment matching → process optimization → mass production.

Discuss My Project

Frequently Asked Questions

What pressure rating can your seal-grade elastomers handle?

Standard formulations rated to 25 MPa continuous, 35 MPa peak. For higher-pressure hydraulic applications (40+ MPa), specify reinforced or back-up-ring composite seal designs.

Can you formulate for water-glycol hydraulic fluid?

Yes. Polyether-based PU systems with anti-hydrolysis additive package — verified to ≥ 90% strength retention after 1,000 hours at 70°C in HFC fluid.

What hardness range can you provide?

We provide formulations from soft elastomer systems (Shore A 60–70) to ultra-hard industrial materials (Shore D 70–75). Specific hardness is tuned via prepolymer NCO content + chain extender ratio.

MDI vs TDI systems — which is right for me?

MDI systems provide higher load-bearing performance and lower toxicity (no free TDI vapor) — preferred for indoor casting. TDI systems offer better elasticity, rebound, and abrasion resistance — preferred for dynamic-load and high-wear applications.

Can you customize formulations?

Yes. We customize hardness, rebound, abrasion resistance, chemistry resistance, and processing characteristics. Custom formulation MOQ is typically 1,000 kg; development cycle 3–5 weeks including bench testing and customer-site trial.

Do you provide complete production solutions?

Yes. We supply raw materials, casting machines, mixing systems, custom molds, heating systems, and production line engineering support. End-to-end onboarding from formulation selection to mass production typically takes 3–4 months.

For Industrial Buyers

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