PU Faux Stone & Culture Stone Casting Material

Two-component PU faux stone (culture stone) casting material — reproduces natural stone & wood texture. Shore A ≥80, moulded density 250 kg/m³, ~95% closed-cell, self-adhesive, flame-retardant. Casts decorative siding, cornices, frames & carved furniture.

Our two-component PU faux stone (culture stone) casting material is a high-density polyurethane system that faithfully reproduces the texture of natural stone and wood. With a simple 1:1 mixing ratio, ~95% closed-cell structure and excellent self-adhesion to wood, metal, brick and glass, it casts lightweight, durable, weatherproof decorative elements — from stone siding and cornices to picture frames and carved furniture — with crisp, repeatable mould detail.

≥ 80
Hardness
Shore A
250
Moulded density
kg/m³
~95%
Closed-cell
content
≥ 3.5
Compression 10%
MPa
1:1
Mixing ratio
by weight

Key Features

Lifelike stone & wood texture
Reproduces natural stone and wood grain with crisp, repeatable mould detail.
Lightweight yet durable
Far lighter than natural stone, yet resists wear, moisture, corrosion and warping.
Excellent self-adhesion
Bonds strongly to wood, metal, brick and glass — no intermediate adhesive needed.
~95% closed-cell, weatherproof
Waterproof, sound-insulating and flame-retardant for indoor and outdoor use.
Easy, efficient fabrication
Simple 1:1 system for high/low-pressure or manual foaming; can be sawn, drilled and carved.
Eco-friendly, CFC-free
Insect- and decay-proof, long service life, low-maintenance and environmentally sound.

Applications

Decorative building materials — faux stone siding, cornices and mouldings, decorative wall panels, picture & mirror frames, carved furniture and artware, European-classical furniture parts, ceiling medallions, shoe moulds and large carving products.

PU faux stone siding on a building facade
Faux Stone Siding & Façades
PU faux stone wall cladding close-up
Exterior Stone Cladding
PU faux stone stacked wall panels
Stacked Stone Wall Panels
Lightweight cast PU faux stone panel with mounting back
Lightweight Cast Panels

Technical Specifications

Property Value
Appearance (polyol) Dark yellow viscous liquid
Polyol density 0.9 ± 0.05 g/cm³
Viscosity (25 °C) 900 ± 200 mPa·s
Mixing ratio (polyol : MDI) 100 : 100 (1:1 by weight)
Stirring time 10–15 s
Cream time 30–60 s
Gel time 75–150 s
Tack-free time 100–210 s
Moulded density 250 ± 20 kg/m³
Hardness Shore A ≥ 80
Tensile strength ≥ 3.0 MPa
Elongation at break ≥ 3.0%
Compression strength (10%) ≥ 3.5 MPa
Impact strength ≥ 2.0 KJ/m²
Closed-cell content ~95%

Typical values tested by BlendPolyol, for reference only; not a binding specification.

Technical Documents

MSDS and COA available on request — contact us.

Processing & How to Use

1

Prepare the mould
Use a silicone or hard mould with the desired stone/wood texture; condition materials to ~20 °C.

2

Mix
Combine premixed polyol and MDI at 100:100 (1:1 by weight); stir 10–15 s, by machine or by hand.

3

Pour
Cast into the mould — cream 30–60 s, gel 75–150 s, tack-free 100–210 s.

4

Demould & finish
Demould the cured part; it can be sawn, drilled, carved, painted or surface-finished.

Packaging, Storage & Handling

Packaging
Polyol in 200 kg net iron drums; MDI in 250 kg drums. Palletised for export; bulk on request.
Storage
Store sealed in a cool, dry, ventilated area away from moisture. Shelf-life details available on request.
Handling & Safety
Avoid eye/skin contact; wear safety glasses. Wash skin with soap and water; flush eyes with water and seek medical attention. Full MSDS on request.

The Complete PU System

PU faux stone is a two-component system. For a complete, line-ready solution we also supply the matching raw materials:

Why BlendPolyol

10+ years in PU raw materials
Specialised blended-polyol manufacturer serving decorative & foam producers worldwide.
Custom formulation
Density, hardness and reactivity tuned to your moulds and parts.
Batch-consistent quality
Every batch tested in-house; TDS, MSDS and COA provided with shipment.
Global export & fast reply
Export to EU, Latin America, Asia and beyond — we respond within 24 hours.

From Sample to Bulk Order

1. Request a sample
Tell us your part type and target hardness/density — we send a free sample with TDS & MSDS.
2. Validate on your mould
Trial the system; we provide technical support and fine-tune reactivity as needed.
3. Scale to bulk
Confirm the formula and order in bulk with flexible MOQ and tiered lead times.

Frequently Asked Questions

What is PU faux stone material?A two-component polyurethane casting system that reproduces natural stone and wood texture as lightweight, durable decorative parts — siding, cornices, frames, carved furniture and more.
What is the mixing ratio?Premixed polyol to MDI at 100:100 — a simple 1:1 ratio by weight, suitable for high/low-pressure machines or manual casting.
Does it bond without extra adhesive?Yes — it has excellent self-adhesion to wood, metal, brick and glass, with no intermediate bonding material required.
Can it be used outdoors?Yes. With ~95% closed-cell structure it is waterproof, corrosion-resistant and flame-retardant, suitable for interior and exterior decoration.
Can the formulation be customized?Yes. Density, hardness and reactivity can be tuned to your moulds. OEM/ODM supported — request a TDS, MSDS and free sample; we reply within 24 hours.
Need PU faux stone material for your moulds?
Get a tailored quote, full TDS & MSDS, and a free sample for mould validation.
✓ Custom formulation✓ TDS · MSDS · COA✓ Reply within 24 h

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