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Provide unlimited possibilities for your polyurethane one-stop solution

Molded HR PU car seat foam cushion
High-resilience HR foam modern bubble sofas
High-resilience HR foam pillow-top mattress
Molded high-resilience PU foam seat shell

SPC-1009 High-Resilience Foam Polyol | HR Flexible Foam Material

SPC-1009 fully-formulated polyol for high-resilience (HR) flexible foam. Ball rebound >=45%, density 40-45 kg/m3, 25% IFD >=120 N, comfort factor >=2.8, compression set <=8%. Cold-cure cast for car & motorcycle seats, sofa cushions, mattresses and medical cushions. Supplied with matched isocyanate, TDS and MSDS.

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SPC-1009 is a fully-formulated polyol for high-resilience (HR) flexible foam. HR foam combines high resilience and high compression load with excellent mechanical properties, a comfortable feel and good air permeability. Moulded in a single cold-cure casting step — fast cycles, high yield and low energy cost — it is the go-to material for seating and bedding: car & motorcycle seats, sofa cushions, mattresses, massage & medical cushions and rehabilitation equipment.

≥ 45%
ball rebound
(high resilience)
40–45
density
kg/m³
≥ 120
25% IFD
N
≥ 2.8
comfort
factor
cold
cure casting
process

Key Features

High resilience & support
Ball rebound ≥ 45% with high compression load — springy, supportive seating and bedding.
Comfortable & breathable
Comfort factor ≥ 2.8 and good air permeability for all-day comfort.
Durable, low compression set
65% compression set ≤ 8% — keeps its shape and firmness over years of use.
One-shot cold-cure moulding
Simple single casting step — short cycles, high yield, low energy consumption.
Fabric-in-mould ready
Vacuum technology allows foaming with decorative fabrics in one step.
Strong mechanicals
Tear strength ≥ 1.75 N/cm, elongation 20–25% — robust moulded parts.

Applications

High-resilience moulded car seat foam
Automotive Seats
High-resilience PU foam sofa cushions
Sofa Cushions
High-resilience PU foam mattress
Mattresses
Molded high-resilience PU foam seat shell
Chairs & Cushions

Also used for motorcycle seats, massage cushions, rehabilitation & medical-appliance cushions, sleeping mats and seat backrests. For a soft, pressure-relieving viscoelastic foam, see our SPC-1015 slow-recovery (memory) foam.

Made-For Products

Component Data

Component Appearance Viscosity (25 °C) Density
Polyol Milky white viscous liquid 1000 ± 400 mPa·s 1.05 ± 0.05 g/cm³
Isocyanate Yellow-brown liquid 450 ± 20 mPa·s 1.22 ± 0.02 g/cm³

Foam Specifications

Property Value
Cream time 12 s
Rise time 2–3 min
Curing time 5 min
Density 40–45 kg/m³
Elongation 20–25%
Ball rebound ≥ 45%
25% indentation force deflection ≥ 120 N
65% indentation force deflection ≥ 315 N
Comfort factor ≥ 2.8
65% compression set ≤ 8%
Tear strength ≥ 1.75 N/cm

Cold-cure cast; ratio and reactivity tunable. Typical values for reference, not a binding specification.

High-Resilience vs Slow-Recovery

  SPC-1009 HR (this) SPC-1015 Slow-Recovery
Feel Springy, supportive, fast rebound Soft, slow-sinking, pressure-relieving
Rebound ≥ 45% (high) Low (viscoelastic)
Best for Seats, sofas, supportive mattresses Memory pillows, toppers, cushions
Density 40–45 kg/m³ 21–35 kg/m³

Packaging, Storage & Handling

Packaging
Polyol in 200 kg iron drums; isocyanate in 250 kg iron drums. Bulk on request.
Storage
Airtight, cool, dry, room temperature; avoid water, alcohol and amine substances.
Handling & Safety
Avoid eye/skin contact; wear safety glasses. Wash skin with soap and water. Full MSDS on request.

Why SPC

10+ years in PU raw materials
Specialised blended-polyol supplier for seating & bedding makers worldwide.
Tunable firmness
Density and IFD adjusted to your part and feel.
Batch-consistent quality
Every batch tested in-house; TDS, MSDS and COA provided.
Global export & fast reply
Export to EU, Latin America, Asia and beyond — reply within 24 hours.

From Sample to Bulk Order

1. Share your part
Tell us the cushion type, target density and firmness — we recommend a grade.
2. Sample & validate
Trial on your mould with TDS, MSDS and COA for your tests.
3. Scale to bulk
Confirm the grade and order in bulk with flexible MOQ and tiered lead times.

Frequently Asked Questions

What makes HR foam different?High-resilience foam has a high ball rebound (≥ 45%) and high compression load, giving springy, supportive and durable cushioning — ideal for seating and supportive mattresses.
Can firmness and density be adjusted?Yes — density (40–45 kg/m³) and IFD can be tuned to your application, from soft sofa cushions to firm car seats.
What is the moulding process?Single-step cold-cure casting — short cycle, high yield, low energy. Vacuum technology allows in-mould fabric lamination.
Do you also supply the isocyanate?Yes — the matched isocyanate ships with the polyol, plus full technical support. We reply within 24 hours.
Need high-resilience foam for seating or bedding?
Get grade selection, full TDS & MSDS, and a sample tuned to your density and firmness.
✓ Rebound ≥ 45%✓ TDS · MSDS · COA✓ Reply within 24 h

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