Water-Blown Rigid PU Foam for Sound-Insulation Panels

Water-blown rigid PU foam polyol for structural and sound-insulation panels — higher density with eco-friendly blowing.

This is the water-blown, high-density grade of our two-component rigid polyurethane foam (SKU: SPC-10062-W), engineered for sound-insulation and high-load sandwich panels. The water-blown system reaches a higher core density (80–120 kg/m³) for superior compressive strength and noise dampening, while keeping a low thermal conductivity (λ ≤ 0.02 W/(m·K)) — ideal for cold-room, partition and structural panels. Prefer a lower-density, best-insulation grade? See our cyclopentane-blown SPC-10062.

80–120
Moulded density
kg/m³

≤ 0.02
Thermal conductivity
W/(m·K)

≥ 220
Compressive strength
kPa

90–97%
Closed-cell
content

B1
Fire rating
(adjustable)

Key Features

High-density water-blown core
80–120 kg/m³ for high compressive strength and sound dampening.
Low thermal conductivity
λ ≤ 0.02 W/(m·K) for energy-efficient panels.
High compressive & flexural strength
≥ 220 kPa compressive, ≥ 2450 KN/m² flexural for structural panels.
Water-blown, no physical blowing agent
Simplifies storage and handling; 1:1 mixing ratio by weight.
Adjustable flame retardancy
Standard B1 fire rating, customizable to your market on request.
Customizable formulation
Density and reactivity tuned to your line and panel spec. OEM/ODM supported.

Applications

Insulated PU sandwich panels with rigid foam core
Insulated Sandwich Panels
Cold room built with rigid PU foam sandwich panels
Cold Rooms & Cold Storage
HVAC pre-insulated air duct panel with rigid PU foam
HVAC Pre-Insulated Ducts
Cold storage sandwich panel production line and finished panels
Structural & Partition Panels

Technical Specifications

Property Value
SKU SPC-10062-W
Blowing agent Water-blown
Mixing ratio (A:B) 1:1 by weight
Moulded density 80–120 kg/m³
Thermal conductivity (λ) ≤ 0.02–0.027 W/(m·K)
Compressive strength ≥ 150–220 kPa
Closed-cell content ≥ 90% (up to 97%)
Flexural strength ≥ 1750–2450 KN/m²
Oxygen index ≥ 26–28
Water absorption ≤ 0.5–4 g/100m²
Dimensional stability ≤ 1%
Fire rating B1 (adjustable)
Minimum order quantity 10 kg

Typical values tested by BlendPolyol, for reference only; not a binding specification.

Technical Documents

MSDS and COA available on request — contact us.

Processing & How to Use

1

Condition
Bring both components to a stable working temperature before mixing.

2

Mix
Combine component A and B at a 1:1 ratio by weight with isocyanate (MDI), using low- or high-pressure equipment.

3

Pour / Inject
Dispense into the panel mould or continuous line; maintain a mould surface temperature of about 40 °C.

4

Cure & Demould
Cure in the mould per panel thickness, then demould for a uniform, well-bonded core.

Packaging, Storage & Handling

Packaging
Polyol in 200 kg net iron drums; MDI in 250 kg drums. Palletised for export; bulk on request.
Storage
Moisture-proof, ventilated, sealed storage. Shelf life 6 months under recommended conditions.
Handling & Safety
Avoid eye/skin contact; wear safety glasses. Wash skin with soap and water; flush eyes with water and seek medical attention. Full MSDS on request.

The Complete PU Foam System

SPC-10062-W is the polyol component of a two-component rigid foam system. For a complete, line-ready solution we also supply:

Which Rigid Foam Polyol Do You Need?

Grade Best for  
SPC-10062-W (this page) Water-blown, high density (80–120 kg/m³) — structural & sound-insulation panels You are here
SPC-10062-CP Cyclopentane-blown, lower density (30–43 kg/m³) — best thermal insulation View →
SPC-10081 Refrigerators, freezers & appliances View →
Browse all grades Full rigid foam polyol range View all →

Why BlendPolyol

10+ years in PU raw materials
Specialised blended-polyol manufacturer serving foam producers worldwide.
Custom formulation
Density, reactivity and fire rating tuned to your line and panel design.
Batch-consistent quality
Every batch tested in-house; TDS, MSDS and COA provided with shipment.
Global export & fast reply
Export to EU, Latin America, Asia and beyond — we respond within 24 hours.

Project Reference

Custom high-density rigid foam panel raw material shipped to a US mushroom-house project

Panel-grade raw material (polyol + MDI) received on site for a US mushroom-house project

United States — Insulated Mushroom-House Panels

A US customer needed a high-density rigid foam panel material for insulated mushroom-growing houses. BlendPolyol formulated a custom water-blown panel system to their exact specification and shipped the full polyol + MDI package to the United States.

100
Core density
kg/m³
150–200
Compressive
PSI
B1
Fire
rating

Need a panel formula to a specific density, strength or fire class? Tell us your spec →

From Sample to Bulk Order

1. Request a sample
Tell us your panel type and target density — we send a free sample with TDS & MSDS.
2. Validate on your line
Trial the system; we provide technical support and fine-tune density as needed.
3. Scale to bulk
Confirm the formula and order in bulk with flexible MOQ from 10 kg.

Frequently Asked Questions

What is the difference between the water-blown and cyclopentane grades?The water-blown SPC-10062-W reaches a higher density (80–120 kg/m³) for greater strength and sound insulation, while the cyclopentane SPC-10062-CP is lower density (30–43 kg/m³) for the best thermal insulation.
What is the A:B mixing ratio?A simple 1:1 ratio by weight, for easy, reliable metering on continuous panel lines.
What flame-retardant grade does it meet?The standard grade meets a B1 fire rating, adjustable to suit your target market’s regulations.
What is the minimum order quantity?Orders start from just 10 kg, ideal for trial runs and line validation, with tiered lead times for bulk volumes.
Can the formulation be customized?Yes. Density and reactivity can be tuned to your line and panel specification. OEM/ODM supported — request a TDS, MSDS and free sample; we reply within 24 hours.
Need SPC-10062-W for your panel line?
Get a tailored quote, full TDS & MSDS, and a free sample for line validation.
✓ Custom formulation✓ TDS · MSDS · COA✓ Reply within 24 h

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